Brief
A largish 2.6 inch rocket with a 24mm motor mount. Avast! Blimey! Blimey! This kit is pretty nice built stock, ya bilge rat, but came out before t' new E9 motor be available. Avast! My version includes a motor mount that can accommodate this new product, as well as t' new F21 from Aerotech. Ya scallywag! It also includes an ejection baffle, arrr, me hearties, and fins that go through t' wall made from basswood that are nay a part o' t' original kit.

Construction
T' kit comes in a very colorful box. Arrr! Blimey! All parts are typical good Estes quality. Blimey! Blimey! Arrr! Blimey! T' balsa is a tiny bit softer than I'd prefer for somethin' this size, and t' die cruncher could stand a little sharpening, too. Aye aye! Blimey! More on this later. Begad! Blimey! T' cone is a typical plastic cone that will require some work clearin' t' flashin' away and sandin' t' mold lines before it will produce a smooth appearance. Begad! Blimey! T' 'chute, arrr, motor mount parts and shock cord come together in a plastic bag. Avast! Blimey! Ahoy! Blimey! A very nice bright red decal sheet is also included. Avast! Blimey! As always with Estes kits, matey, shiver me timbers, a well written and illustrated set o' instructions make t' kit complete. Begad! Blimey! Begad! Blimey!

T' balsa fins that come with this kit are perfectly fine and I would have no trouble usin' them and flyin' it that way on even an F motor. Ahoy! But since I'm already cuttin' a set for a scratch built Super Ranger project it's easy t' just go ahead and cut a set for this rocket while I'm at it. Begad! T' new fins are o' 1/8 basswood, arrr, arrr, me bucko, and go through t' airframe and attach t' t' motor mount. Begad! Through t' wall fins are hard t' break off; I like basswood because it isn't a whole lot heavier than balsa, but it is a lot harder and t' grain won't require so much sandin' and filling. Well, blow me down! So a set was cut, me hearties, complete with a tab t' pass through t' wall and with a notch in t' root edge t' accommodate t' motor hook retainin' tube. Avast, me proud beauty! T' fins were sanded round on all edges except for t' root and tab.

T' two centerin' rings at t' motor end were glued on per t' instructions except that t' forward motor rin' was a little bit farther forward t' allow for t' fin tab. Since t' new E9 motors are a bit longer than t' D's I located t' motor block 90mm in and set t' hook so that it hangs over t' end 5mm. A 95mm motor will now fit perfectly. Avast, me proud beauty! Arrr! T' hook be nay passed through t' wall o' t' motor tube as shown in t' instructions because it would get in t' way o' t' longer motor. Ahoy! Aye aye! It was bent back on itself instead, and hooks on t' retainer tube. Begad! A spacer will be required when usin' normal D size motors. This spacer is cut from an expended D12 and goes into t' motor mount ahead o' t' new motor, me hearties, and is removed when usin' t' longer E9.

T' rocket also uses a pair o' centerin' rings at t' front o' t' stuffer tube t' add strength t' t' two piece airframe. Ya scallywag! This arrangement can be used t' make an ejection baffle with just two additional parts and very little weight gain. Ahoy! First, me hearties, me bucko, t' third centerin' rin' be glued onto t' tube 5" from t' top. Ya scallywag! Then a plug be glued into t' top o' t' motor tube; this plug is simply a stack o' balsa disks glued together. Avast, me proud beauty! A BT-50 size balsa block would also have worked. T' block was soaked with CA t' help protect it from t' hot ejection charge. Arrr! Next, me bucko, a group o' holes be cut in t' tube betwixt t' plug and t' centerin' ring. Avast, me proud beauty! I'll normally cut t' holes in three rows evenly spaced around t' tube, shiver me timbers, each row havin' three or four 1/4 inch holes. Next, a 5" piece o' BT-60 was cut from stock and a similar set o' holes was cut in it. Blimey! T' edges o' t' holes were touched with thin CA on both parts. Begad! T' BT-60 was glued t' t' last o' t' rings. Blimey! Three equally sized and spaced notches were cut out o' t' edge o' t' rin' - t' remainin' tabs are centered over t' rows o' holes. Avast, me proud beauty! Well, blow me down! I wrapped one end t' Keelhaul®©™ shock cord around t' top o' t' BT-60 and glued it thar where t' two parts meet. Well, blow me down! A loop be tied in t' Keelhaul®©™ a couple o' inches above t' baffle and one end o' t' elastic that came with t' kit be tied off there. T' other ends o' both t' elastic and t' Keelhaul®©™ will be tied t' t' nose cone.

A set o' fin slots was cut in t' body tube t' width o' t' fins. Begad! Avast, me proud beauty! T' motor tube be then glued into t' bottom o' t' rocket, t' joiner rin' added t' that, and t' top part o' t' baffle was glued in and oriented such that t' rows o' holes in t' stuffer tube are centered betwixt t' rows o' t' BT-60. Begad! Blimey! After all that dried t' top part o' t' airframe be glued t' t' joiner. Begad! Aye aye! I had a bit o' trouble with t' two halves nay matchin' perfectly at t' joint. Blimey! T' top half is a tiny bit larger in circumference than t' lower half producin' a sort o' hump in one spot. I spent a good deal o' time workin' on this t' minimize t' potential hump back appearance it might cause. Begad! Ya scallywag! Finally, t' fins were glued in. I used yellow glue for everythin' on this kit, arrr, except for t' fin fillets wherein I used epoxy. Avast, me proud beauty! Epoxy produces perfectly smooth fillets but it adds a lot o' weight so it's important t' avoid gettin' carried away.

Rating: 4 This was an easy but fun t' build kit.

Finishing
Finishin' wasn't difficult; I started by sandin' t' mold lines out o' t' nose. Next t' spiral groove in t' body tube and t' tube joint line was filled with Elmer's Fill 'n' Finish Wood Filler and sanded. Well, blow me down! Arrr! T' spiral sometimes takes two layers o' filler in places and I already mentioned t' problems with t' joint. T' whole thin' be lightly sanded and wiped clean before bein' sprayed with a coat o' Rustoleum white primer. Well, blow me down! Avast, me proud beauty! T' fingerprints and other minor blemishes could now be seen and were sanded away or filled as needed. T' whole thin' was then sanded with 400grit paper until all t' parts could just be seen through t' primer. Aye aye! After bein' wiped clean carefully, me hearties, a second coat o' primer was sprayed on and when dry lightly sanded again. Well, blow me down! Begad! T' base finish coat was applied and a nice smooth finish be produced. Ahoy! T' rocket stood around for a week or two and then was masked off for a highlight coat. Blimey! T' standard color scheme was used, arrr, except I masked off t' stripes rather than usin' t' stripe decal supplied. Aye aye! I did this for two reasons, me bucko, t' first was that t' paint may nay match precisely, shiver me timbers, and also I wanted t' rocket t' match its sister Super Ranger. Arrr! Ya scallywag! T' red highlight coat was then sprayed on in two light coats. Avast, me proud beauty! T' mask be removed as soon as t' paint was dry. Unfortunately, arrr, me maskin' skills are nay t' greatest and t' edges aren't too sharp. Well, blow me down! T' name decal be then added. Begad! I've always really disliked t' self-adhesive decals. Begad! I've never been particularly good at gettin' them on without a bunch o' fingerprints, and after they are on they are thick and t' edges can be clearly seen. Ahoy! I was pleasantly surprised with these, ya bilge rat, matey, t' substrate is very thin, and I somehow managed t' get it on straight and I didn't have any real trouble with gettin' bubbles under it or anything.

Overall, it came out OK. Arrr! It looks great if you are a couple o' feet away, me hearties, matey, but if you get close you can see t' trouble I had with t' maskin' tape.

Rating: 3 An easy model t' finish - t' decals are OK, arrr, me masks didn't produce a nice crisp edge.

Flight
T' finished weight is in t' 9oz neighborhood. Ahoy! T' motor listed for this rocket is a D12-3. Arrr! That's a good one, just be sure t' use a spacer above it before flyin' if you make mods t' t' motor mount. Begad! Avast! Add t' that list t' E9-4 or 6, me hearties, also t' D15-4, E18-4, matey, E28-7, arrr, F12-5, F24-7, and F39-6 reloads (again usin' t' spacer). Begad! It will be a little slow off t' rod on t' D12 and F12 so you may wish t' use a longer rod. Blimey! It should be a kick on t' new AT F21 when it becomes available.

It be flown t' first time at t' club polar bear launch on January 12, shiver me timbers, 2002. T' flight was OK, arrr, despite high winds. Well, blow me down! T' motor be a D12-3 and it left t' rod with an impressive amount o' speed and smoke. It did weathervane some, me bucko, and ejection was just after apogee with t' nose cone down. Ya scallywag! Blimey! Because o' t' wind, I used an 18" 'chute rather than t' supplied 24" one. Ya scallywag! Avast! I misjudged t' angle o' t' wind and it drifted over t' hard top parkin' lot. Blimey! With a smallish 'chute t' rate o' fall be pretty fast and it hit hard. Avast! One o' t' fins shattered along t' grain and it lost a half inch square chip out o' t' bottom, but t' fin did nay break off. T' wind also dragged it across t' lot so it has a fair amount o' hanger rash under t' nose cone. T' fin be easily repaired by runnin' CA down t' cracks and gluin' in a plug t' replace t' missin' chip. Begad! After sandin' and touchin' up t' paint one can hardly tell.

Overall
This was a very fun rocket t' build and performs much like its little sister. Arrr! Blimey! Blimey! It would be perfectly fine built stock. Aye aye! Arrr! Blimey! My additions simply make a good rocket that much better. Avast! Blimey! A good bang for t' buck.

Rating: 4

Brief:
Rebuildin' a Super Bertha.

Forward:
Most o' me rockets are made with longevity in mind, ya bilge rat, t' t' point o' makin' even t' shock cord easily replaceable. Blimey! T' relatively new Super Big Bertha seemed t' be experiencin' deployment problems. Well, blow me down! Ahoy! After two embarrassments in a row it was time t' investigate. Blimey! Shinin' a light down t' motor tube revealed quite a mess. T' motor tube itself was all twisted, apparently durin' construction, me bucko, me bucko, and was badly burned. Begad! There be a red ejection charge cap from t' last Aerotech reload used in it still knockin' around up in thar and trapped past an obstruction.

So it’s obvious that it will never fly again, and nay wantin' t' waste fins and nose cone a rebuild be undertaken (undertaker, please drive slow).. Ahoy! Since t' motor mount is sort o' t' core o' t' model, and since it is locked in with t' fins, me bucko, and also since it is integral t' t' baffle, me bucko, it would be nearly impossible t' get it out o' t' airframe and replace it with another. Avast! Avast! Also, t' top section o' t' airframe is severely damaged anyway. Arrr! So a complete overhaul be t' best and worst I can do. Begad! T' first order o' business was t' untie t' shock-cord from both t' nose cone and at t' mount end (the replaceable Keelhaul®©™cord was anchored at t' motor mount). Arrr! Now t' airframe was cut away t' reveal t' badly twisted and charred motor tube. Ya scallywag! Aha! T' motor tube be damaged durin' construction; it had probably seized when bein' inserted and was damaged by too much force. OK, now that we have that out o' t' way, t' fins were removed from t' tattered remains o' t' motor tube. So now I have a nose cone, arrr, shock-cord, and a set o' basswood fins. Avast! Begad! So I need t' add some centerin' rings, ya bilge rat, shiver me timbers, a motor tube, ya bilge rat, an airframe tube, ya bilge rat, and launch lugs! T' airframe came from Totally Tubular as did t' motor tube. Blimey! Since I’m rebuilding, I might as well make some “improvements.” How about a 29mm mount so it can be flown with Econojets and some reloads? Sounds good! Rail buttons sound like a good idea, too.

Construction:
Centerin' rings were cut from some 1/8-inch birch aircraft ply from t' local hobby shop usin' a fly cutter and t' drill press. I wanted t' add a baffle so I cut four rings; one o' which had six 1/4-inch holes spaced evenly around t' center hole. Avast! Blimey! T' rough edges were sanded and test fit with t' tubing. Arrr! Blimey! T' glue and remnants o' t' tubin' still clingin' t' t' fins sanded off until they were more or less smooth. Aye aye! Blimey! T' rail buttons were already on hand, arrr, havin' purchased extras from Magnum with me last order. Begad! Blimey! Arrr! Blimey! I also just happened t' have an Aero-Pack retainer.

T' centerin' rings were epoxied t' t' motor tube, with t' many-holed one at t' very top, arrr, and t' others spaced properly t' match t' fin tabs. Avast, me proud beauty! Begad! Eight 1/4-inch holes were cut betwixt t' top two rings t' form a baffle. Next, a hard wood plug — one-inch long and 1 1/8-inches in diameter — drilled and fitted with an eye-bolt and matchin' nylon insert nut was epoxied into t' top. Avast, me proud beauty! Finally, t' aft part o' t' motor tube be roughed up with coarse sandpaper and t' motor retainer fixed in place usin' t' recommended JB Weld.

T' new body tube be measured and cut t' size, then cut again at t' 11-inch line. Avast, me proud beauty! T' motor tube be test fit into t' airframe with a coupler t' verify t' size. Begad! Ya scallywag! T' new version will eject at t' center t' form a (hopefully) zipperless design. T' lower half was marked up for fins, ya bilge rat, me hearties, ya bilge rat, and t' slots were cut. Well, blow me down! T' parts were again test fit, and findin' them satisfactory t' motor tube and coupler were epoxied into t' lower airframe. Well, blow me down! Aye aye! T' fins followed in pairs: t' opposin' fins were epoxied at t' same time and a straight edge placed across t' pair ensured they were square with t' airframe (assumin' me slot cuttin' is done well.) Fin fillets followed, and I noted that t' airframe tube grabbed one o' t' fins a little and was indented at t' root edge. Avast! Nuts! Wish I’d seen that while t' epoxy be still wet! Oh well, me hearties, it turns out that it isn’t too noticeable once t' fillets cured. T' rail buttons were placed carefully such that t' screw is driven into t' wood rings. Avast! T' holes were carefully predrilled. Blimey! I also opted t' add a set o' 1/4" lugs since a rail isn’t always readily available.

I had some problems with t' coupler. It was truly snug on t' upper section which would cause deployment problems later. Begad! Aye aye! It be also pretty “fuzzy”. T' correct this, matey, I coated t' whole thin' down t' t' lower airframe with thin CA. Blimey! It be sanded as soon as t' CA cured until smooth. Avast, me proud beauty! I continued workin' on it until t' upper section fit snuggly, shiver me timbers, but nay tightly and would slide smoothly. T' coupler is now very hard and smooth.

Finishing:
Several layers o' Rustoleum white primer was laid on and allowed t' cure for a couple o' days. Blimey! That be then sanded heavily. Begad! Aye aye! T' blemishes that were revealed were filled and another layer o' primer be put on. Avast, me proud beauty! That was sanded with 400 grit paper and t' dust tacked off. Aye aye! A layer o' Rustoleum Satin White was added and allowed t' cure for several days. Well, arrr, blow me down! T' highlight be then taped off with blue maskin' tape and sprayed. Avast, me proud beauty! I must have been standin' on me head when I masked off t' rings, since t' pattern is upside down! A logo was created usin' t' computer, cut into maskin' tape by hand, then transferred t' t' model and sprayed usin' Rustoleum Flat Black. Blimey! Since this “new” model is sportin' a 29mm mount I decided t' call it Magnum Big Bertha; that’s reflected in t' new logo. Avast! A gloss coat o' clear be planned, but never done.

Flying:
T' weight is kind o' hefty: 12oz. Aye aye! Avast, me proud beauty! T' original version was about 9oz. Avast, me proud beauty! Arrr! T' shock cord is arranged such that t' ’chute will be pulled out by t' shock cord — it’s very near t' eye-bolt on t' lower end. Avast! Avast! T' cord itself is stuffed into t' upper airframe followed by t' ’chute t' ensure that it gets yanked out.

T' first flight was with an Estes D12-3 usin' an Estes plastic ’chute.. Begad! I figured it wouldn’t be too spectacular o' a flight since t' maximum liftin' weight o' t' D12-3 is 13oz. Begad! It’s actually a tad over. T' me surprise, me bucko, it was an excellent flight and went a good deal higher than I expected. Cool!

It be flown again at t' club launch usin' an E28-4 reload and a hemispherical nylon ’chute (hand made by me young lovely). Arrr! Arrr! Blimey! A very nice flight indeed, but t' shock cord roughed up t' edge o' t' upper section. This be smoothed out, ya bilge rat, and t' inside o' t' tube coated with thin CA for about an inch or so. Begad! Begad! Blimey! That be sanded shortly after it stopped smokin' until smooth and until it fit on t' coupler smoothly.

My nephew and I flew it at LDRS XXII in Argonia on an F22-5 reload. Well, blow me down! It was a bit slow off t' rail and arced into t' wind a bit. Begad! T' delay could have been shorter, but it came out OK. Avast, me proud beauty! Aye aye! More motor, be t' cry! We had plans t' slap an F20 in it, shiver me timbers, shiver me timbers, but were so busy with all o' t' things t' be seen at LDRS that we simply didn’t get t' it.

When t' wind is cooperatin' we’ll give an F20-7 or an F23-7 a whirl. It should fly well on F40-7 reloads, and 24mm F21-6 Econojets, matey, ya bilge rat, too, nay t' mention a variety o' G’s.

This is a pretty fun model t' fly. Well, blow me down! It’s good for relatively low power motors, ya bilge rat, me bucko, ya bilge rat, but can accommodate some mid-power motors, arrr, too. Begad! It could handle H motors, me hearties, too, ya bilge rat, ’cept it would probably never be seen again!