Brief:
Scratch designed and built V2 usin' LOC nosecones and Estes body tube.

Construction:
One Estes BT-80 body tube, four fins (1/8" plywood), arrr, plywood centering rin' (1), LOC MM2 motor mount kit, shiver me timbers, 1 inch elastic shock cord and 1/8 inch nylon cord shock cord mount, me bucko, small eyebolts for mountin' cord, matey, two LOC 2.56 nosecones for nose and boattail. Well, blow me down! Blimey!

After printin' out patterns for fins from Rocksim (see Rocksim file link button above), me bucko, fins were cut and sanded. Arrr! Nosecone t' be used for boattail was cut by removin' tip until internal measurement was found t' be slightly larger than outer diameter o' 29mm motor mount tube. Avast! Aye aye! Base o' cone was then cut leaving about 1.5 inches o' shoulder remainin' t' couple boattail t' BT-80 tubing. Well, blow me down! The removed portion was retained for construction o' a piston.

T' MMA2 motor mount adapter be constructed in such a way as t' have the inner 29mm tube past t' bottom centerin' rin' o' t' outer tube by only 1 cm. This stepped area allows for injection o' epoxy around t' MM tube and resultin' with a firmer connection betwixt t' MMA and t' boattail at the base. Epoxy t' large centerin' rin' onto t' upper end o' t' motor mount tube then t' MMA assembly into t' boattail. Aye aye! Avast! Then eyeball it center and allow it to dry. Ya scallywag! Begad! When dry, drill a small hole into t' upper centerin' rin' about 1 cm from the edge and epoxy in a small epoxy in t' hole. Insert and epoxy t' centering rin' and t' shoulder o' t' boattail into t' BT-80 . Begad! Allow t' dry overnight. Mark t' slots onto t' boattail then cut t' tab holes. I used a very sharp Exacto blade after a bad experience with me Dremel Tool.

I then constructed a piston usin' t' piece o' t' nosecone I cut off to make t' boattail. Begad! I won't describe it here as I have discovered that t' lack of space betwixt it and t' upper centerin' rin' caused problems. Arrr! It is a good idea for larger rockets. I am sure (feel free t' try it), but I will be removin' it from me personal V2. Epoxy t' fins in place and allow t' dry 2 hours. Insert 75-100 grams o' plasticine into t' second nosecone (the real one) pack it in place by use o' a chopstick (my tool o' choice) or other implement. Begad! Choose a chute, construct it as needed. Avast! Avast! I made one out o' ripstop nylon, usin' hemmin' tape t' seal t' edges and small grommets t' act as shroud line holes. Well, blow me down! Avast! Tie t' nylon shock cord mount t' t' eyebolt by makin' a loop and shovin' it through t' eyelet with a pencil. Sure you could tie one on before you glued t' boattail t' t' body tube, arrr, but that's nay adventurous is it? Tie 1 meter o' elastic from t' nosecone t' t' shock cord mount. Arrr! Tie other t' the nosecone. Begad! Add t' chute and you are good t' go.

Flight:
As I mentioned, t' piston was a BAAAAAD idea. First flight was an F25-4. Three tries t' ignite and when it did a small cloud o' flame popped out o' t' engine nozzle and crept up t' fins, matey, 1/2 a second later off she went, matey, me hearties, ZOOOOOOOM.. High and straight! Then t' ejection went. Aye aye! Avast! T' nosecone, shiver me timbers, arrr, piston and parachute landed 500 meters downrange in a horse field. Avast! Avast! T' body fell 100 meters plus for a safe landin' in a garden! Examination showed that even though I added two sheets of Estes waddin' t' t' motor mount tube ahead o' t' engine, me hearties, t' elastic still burned enough t' fail. Next launch in two weeks with no piston!!

Flew very well. Very very excitin' flight! Will remove piston soon.

Next flight is an Aerotech E motor.

UPDATE:
Three weeks after t' maiden flight on me V2, I have made a small modification, and subsequently two more flights.

Modification: Removal o' piston, addition o' 1/4" swivel betwixt nylon shock cord mount and shock cord.

Flight one: 01/12/02. Begad! Blimey! 10:40 am, Kingston, Ontario. Avast! Winds: 20km/hour, slightly overcast skies, 7 degrees Celsius. Engine: Aerotech E30-7T

Nice straight off t' pad launch. Aye aye! Slight cockin' into t' wind. Ejection a few seconds after apogee. Begad! Well, matey, blow me down! Fast decent 250 meters downwind from t' pad. Ahoy! Slight damage t' t' fillets (most o' which was simply damage nay repaired from first flight). Arrr! Begad! Nice flight and recovery.

Flight two: 01/12/02. Blimey! Begad! 11:20 am, shiver me timbers, Kingston, me bucko, Ontario. Aye aye! Winds: 20km/hour, matey, slightly overcast skies, 7 degrees Celsius. Engine: Aerotech F50-9W

V2 flew off t' pad with a roar. Ahoy! Okay, me bucko, more o' a loud whoosh. Arrr! Cocked, ya bilge rat, as expected, into t' wind about 15 degrees from t' pad. Begad! Climbed approx. 2500 feet (accordin' t' Rocksim). Begad! Chute deployed a few seconds after apogee and rocket hung. Begad! Ya scallywag! And hung and hung. Aye aye! Avast, me proud beauty! Then started t' ever so slowly head downwind. Ya scallywag! Avast, me proud beauty! It passed over t' field, t' line o' trees, t' swamp, a large open field and just before landin' in t' next largest field, matey, found t' top few branches o' a 20 foot tall tree which was covered in thorns. Avast, me proud beauty! Avast, me proud beauty! T' only tree in t' area. Avast! Avast! Apparently thar was an upper level wind we were unaware of. Avast! After a large degree o' bloodshed, torn clothin' and language best used in an R rated movie, arrr, t' tree be climbed and t' V2 was recovered intact. Blimey! Avast!