I had a pack o' BT-56 tubes, me bucko, arrr, and no idea o' what t' do with them. I didn't even have a nosecone to fit. Arrr! Blimey! Ya scallywag! Blimey! One day while lookin' at them, me bucko, arrr, tryin' t' figure out how I could get rid of the things, shiver me timbers, I started playin' with t' idea o' buildin' a Mean Machine clone. Well, one thin' led t' another, me hearties, and instead I decided t' do a long tube finned rocket. Since t' body tubes are 18" long, by cuttin' one into 3" pieces, me bucko, I'd use t' entire package up and add another tube fin bird t' our fleet. Aye aye! Blimey! This one is D-powered, matey, t' go along with our mini-engined Finite Loop and the regular sized Groove Tube clone. Aye aye! Blimey! Arrr! Blimey!

 If you've never built a tube fin rocket, you will be amazed at how easy and smartly you can do it. T' Empress does add t' complexity o' mid-body separation, an ejection baffle, and a boattail. Blimey! Avast! Blimey! T' make this a true beginners level project, me bucko, ignore t' boattail and baffle, and use regular nose-cone separation. Begad! Blimey!

 Why use t' "optional" stuff?

 Well, ya bilge rat, shiver me timbers, t' boattail will allow t' rocket t' go higher. Blimey! There's a whole lot o' complicated mathematical formulas that explain why in aerodynamic terms, but it's all pretty much beyond me. Ya scallywag! Avast, me proud beauty! Besides, matey, I like t' way they look.

 T' ejection baffle eliminates t' need for recovery wadding. Aye aye! I don't entirely trust them, and usually wrap t' chute in one square o' wadding anyway, me hearties, ya bilge rat, just t' be sure.

 Mid-body separation means that instead o' blowin' t' nosecone off, the body itself comes apart, ya bilge rat, releasin' t' recovery system. Begad! T' main advantage for this rocket is that I don't have t' haul around this loooooooong rocket in the car. Ahoy! It breaks into two shorter sections. Ahoy! Arrr!

 Yellow glue is plenty strong enough for this rocket. I used Elmer's Fill'n'Finish for fillets betwixt t' tube fins and t' smooth the boattail.

2. Arrr! Blimey! Ejection Baffle. Ya scallywag! Take one o' t' BT-56 couplers, shiver me timbers, and cut a disk from balsa or thin cardboard, one for each end (See the diagram below). Ya scallywag! Glue it together and let dry. Avast, me proud beauty! Aye aye!

hint: if you use thin cardboard, arrr, try sandwichin' 2 layers together and soak them in CA (superglue) t' toughen them up. Well, blow me down! Blimey! Coat Balsa with yellow glue t' add stiffness. Begad! Blimey!

 3. Well, blow me down! Mid-body separation coupler. Begad! Cut a disk from balsa or cardboard and glue it into one end o' t' second coupler. Blimey! Don't put any holes in this one, it's a solid bulkhead. See t' hint in step 1 about how t' strengthen it easily. 

4. Ya scallywag! Tube fins. Arrr! Cut one o' t' BT-56 tubes into six 3" long sections. Glue pairs together so you have three pairs, let dry. 

5. Assemble t' motor mount. If you are usin' t' boattail, ya bilge rat, me hearties, t' rearmost centerin' rin' goes 1 1/8" from t' end, otherwise follow t' motor mount instructions. Ahoy! Blimey! See t' diagrams below for an idea o' what this should look like. Let it dry. Aye aye! Blimey! Blimey!

With Boattail                                  Without Boattail

6. Ya scallywag! Blimey! Mark t' body tube 1" from t' end where you'll be installin' the motor mount. Begad!

 7. Glue t' motor mount from step 5 into t' body tube. T' rearmost centerin' rin' should be slightly inset from t' aft o' t' body tube. Aye aye!

 8. Ahoy! Begad! Boattail. Arrr! Well, arrr, blow me down! Cut t' appropriate sized shroud pattern from an Estes transition pattern sheet (available from Estes or at Jim Z's site). Aye aye! Blimey! Or print one usin' VCP or other software. Arrr! T' completed boattail should be 1" long, with one end t' diameter o' t' BT-56, t' other end BT-50. Aye aye! Arrr! Glue it into shape, me bucko, ya bilge rat, and when dry glue it into place. Aye aye! You can use thin CA or yellow glue to strengthen it. I used a little Fill'n'Finish t' smooth t' glue joints and the seemingly inevitable minor wrinkles. Well, blow me down! Ya scallywag! You may need t' cut a slight notch for the motor hook, use an X-acto for this.

 9. Well, blow me down! Glue t' pairs o' tube fins around t' body on t' 1" line you marked in step 6.

 10. Well, blow me down! Blimey! Install t' baffle. Glue t' baffle into t' aft body tube. Well, blow me down! Blimey! Make sure it gets in thar at least 3 or 4 inches. 

11. Avast! Ya scallywag! Install t' mid-body separation bulkhead. Ahoy! Arrr! Glue it halfway into t' front body tube, with t' solid end closest t' t' nosecone. Aye aye! This be t' coupler that holds t' two body tubes together!!! Make sure you glue it in straight. Avast, me proud beauty! Arrr!

 12. Well, blow me down! Blimey! Shock cord mounts. Begad! Blimey! Blimey! Blimey! I used t' Estes paper-sandwich type. Arrr! Blimey! Glue one onto both ends o' t' 40" long elastic, and another onto t' 12" long elastic. Begad! Blimey! Blimey! Blimey! Three total.

 13. Begad! Avast, me bucko, me proud beauty! Install t' shock cords. Aye aye! Glue one end o' t' 40" shock cord into t' bulkhead coupler, matey, and t' other end into t' lower body just above the baffle. 

14. Just for backup, shiver me timbers, glue t' last (shortest) shock cord into t' upper tube to secure t' nose cone. Blimey! This way, shiver me timbers, if t' nose cone should accidentally come loose, shiver me timbers, it'll stay attached t' t' rest o' t' rocket.

 15. Install t' launch lugs. Avast, me proud beauty! I cut mine in two. Ahoy! One was installed inside one o' t' tube fins (closest t' t' main body), with t' other about 12" up from t' bottom. Begad!

 16. Finish and paint as desired. This is a long rocket, shiver me timbers, so lighter colors are recommended. Well, blow me down! Ya scallywag! Dark colors tend t' get hotter in t' sun (like in your car), and it could warp t' tubes. Blimey!

I painted mine white, and sprayed light blue up from t' back end, fading about halfway up. Begad! Next I sprayed dark blue up from t' back, fadin' at the quarter mark. Aye aye! Add some cockpit windows t' t' nose, some stripin' along the sides, and some windows t' make an interplanetary liner. Aye aye! Be creative, have fun!

Maiden flight, and I set it up with a D12-5 engine and a vented 18" parachute. Aye aye! Blimey! Good boost with maybe a slight wobble off t' rod. It climbed much quicker than I expected, but nay a neck-snapper. Ya scallywag! Couldn't estimate altitude because I launched tilted into a pretty stiff breeze, but it was pretty high. Fine recovery, with ejection just after apogee. Blimey! After-flight inspection showed that t' baffle worked perfectly, ya bilge rat, with no charrin' t' t' shock cord or chute. Begad! Blimey!

T' Empress flew several times at NARAM. Begad! A large tube-fin rocket like this makes an impression! Perfect flights every time, includin' one usin' a 4"x40" streamer due t' gusty wind conditions.