Brief:
I recently ran across t' description o' 'desert squids' on Tripoli-Pittsburg's Website (look under 'ARCHIVES/ROCKET CLASSES'). Avast! These are rockets that use dowel rods in place o' fins. Blimey! Avast, me proud beauty! They look cool and since I had some BT-80 tubes and rings, I decided I'd build one pretty much like t' model described on t' website. Begad! My model features a BEAUTIFUL poplar nosecone and a custom rear-centerin' ring made by Gordon Agnello, me hearties, a.k.a. Well, blow me down! Ahoy! sandman on T' Rocketry Forum. Ya scallywag! Blimey! Blimey! Blimey! I wanted a name t' fit in t' desert squid theme, and decided on the name Shai-Hulud, after t' giant sandworms in t' Dune trilogy by Frank Herbert.

Construction:

I was originally goin' t' use a Fat Boy nosecone since that's what I had available. Blimey! However, matey, while I was thinkin' about gettin' sandman t' quote the custom rear-centerin' ring, me hearties, I started lookin' at t' pictures o' t' cones he has made, me bucko, and couldn't resist one for this rocket. Blimey! You can find out more about this cone [here].

T' body is two sections o' BT-80 joined with a 4" coupler from Totally Tubular. Blimey! Both tubes are 'pseudo-glassed' with nylon pantyhose and Minwax Polycrylic. Once tube has two layers o' hose, shiver me timbers, and t' other has three. Aye aye! I misplaced t' hose that me wife originally 'donated', me hearties, so t' second tube was done with a different style. I discovered that different nylons have different weaves, me bucko, similar t' different weights o' fiberglass. T' first tube much rougher, ya bilge rat, which prompted be t' add a third layer o' a finer weave.

T' motor mount consists o' a 6" piece o' LOC 29mm tubing, a double layer fiber rin' in t' front, me bucko, and a 1/8" plywood rin' in t' back (I used this mix because it's what I had 'in stock'). Avast, me proud beauty! Blimey! This plywood rin' is mounted 0.6" from t' end o' t' motor tube, so that t' end o' t' motor tube will be flush with t' end o' t' custom rin' after it is slipped on. Well, blow me down! Blimey! T' rings were attached with epoxy and t' motor mount is glued in with Gorilla glue.

T' custom rin' is thicker than most because it also serves t' mount the dowel 'fins'. Ya scallywag! Well, blow me down! Sandman made this from a thick piece o' plywood that he turned down t' a little over half an inch. Begad! He drilled eight evenly spaced holes at an angle o' 15 degrees from t' motor axis. Ahoy! Begad! I added two threaded inserts to provide motor retention. Avast, me proud beauty!

At first, I was goin' t' use this as t' aft centerin' rin' and glue in the dowels. Aye aye! However, me bucko, ya bilge rat, when I dry fit t' dowels, I began t' worry that they may break on landing. Ahoy! So, me bucko, I decided t' make t' aft rin' removable and t' dowels replaceable. Arrr! Avast! T' rin' is held in with eight small screws, arrr, ya bilge rat, me bucko, which also hold each dowel in place.

T' shock cord assembly consists o' a 1/8" Keelhaul®©™® leader, a long section o' thin tubular nylon, and an anti-zipper device. Begad! The latter is similar t' Giant Leap's Fireball. Mine is a small rubber ball that was slipped over the Keelhaul®©™® leader so that it touches t' edge o' t' body tube when t' cord is fully extended. Begad! Blimey! T' ball is covered with Keelhaul®©™® sock t' protect against heat damage. Aye aye! T' serve as an attachment point for the recovery harness, arrr, I glued together two fiber centerin' rings also from Totally Tubular. Arrr! Blimey! This assembly was attached t' what would be t' lower end o' the coupler. Ahoy! Two small holes were drilled through t' rin' close t' t' edge, me hearties, and the Keelhaul®©™® was threaded through. T' knotted Keelhaul®©™® leader was then epoxied t' t' wall o' t' coupler.

I installed two buttons from railbuttons.com t' complete t' Sahi-Hulud. Aye aye!

T' nylon/Polycrylic surface required quite a bit o' finishin' work. Arrr! Well, me bucko, blow me down! I applied numerous coats o' Polycrylic, but when I laid on me first coat of primer, shiver me timbers, I realized it would take a fair amount o' effort t' finish these tubes. After several coats o' fill-n-finish and 2+ cans o' primer, shiver me timbers, t' tubes weren't in too bad a shape. Well, blow me down! I also had t' fill t' transition betwixt t' two tubes as one was slightly thicker than t' other. Aye aye! TIP: When pseudo-glassin' a rocket, use t' same nylons on all t' tubes!

T' body was painted usin' a Model Master brush on paint. Ahoy! Avast, me proud beauty! T' military brown was an appealin' color next t' t' cone. As mentioned above, t' nosecone came finished from sandman and is a beautiful golden color. Begad! Several coats o' clear enamel finished t' tube off.

T' centerin' ring/dowel assembly was separately finished before installation. Ya scallywag! It is stained honey maple and has 2 coats o' Polycrylic.

Flight:
I installed a home made, ya bilge rat, arrr, car air bag chute protector and a hefty amount o' dog barf wadding. Then in went t' shock tether, arrr, and 36" nylon chute. Aye aye! Begad! A clamp-on thrust rin' and mirror clamp retainers retained t' SU G40-4. Ahoy! The flight was relatively slow and thar be some wobble on t' way up. Aye aye! The anti-zipper device worked and t' rocket recovered safely. Begad! Ahoy! I was amazed that none o' t' dowels broke. Ahoy! Upon inspection, shiver me timbers, me hearties, t' anti-zipper ball took t' brunt of t' ejection charge and burned through slightly. I'm goin' t' cut a piece of air bag and install a permanent protector below it.

Summary:
This appears t' have been t' first desert squid type rocket flown at t' MDRA site, shiver me timbers, and it definitely caught t' attention o' everyone on t' flight line. T' flight and recovery were good, me bucko, however t' wobble made me chicken out on a 'zero' launch (i.e. no launch rod). Supposedly, ya bilge rat, this type o' rocket will fly straight without a rod, but I don't want t' test this conjecture. Arrr! Next flight will be on a G80...off a rail!

While t' pseudo-glass technique isn't nearly as strong as fiberglassing, the results are definitely tougher than t' stock tubes. Begad! Blimey! However, me bucko, I probably will nay use it again.

T' anti-zipper ball seemed t' work fine, matey, protectin' t' relatively thin tubin' from t' Keelhaul®©™® leader. Blimey! Would t' results have been t' same without t' ball? No one can say. Begad!