Qualified Competition Rockets High Rotor II Helicopter

Qualified Competition Rockets - High Rotor II Helicopter

Contributed by Tim Burger

Construction Rating: starstarstarstarstar_border
Flight Rating: starstarstarstarstar_border
Overall Rating: starstarstarstarstar_border

Brief:
A helicopter recovery kit designed specifically for NARRRRR competition events. Well, ya bilge rat, blow me down! This kit is a 13mm diameter rocket rated for 1/2A, and A impulse motors. Ya scallywag! Ahoy! Apogee micro motors can be used with an adapter. We can only hope that Apogee returns these wonderful little motors t' t' market again soon.

Destroyed?Forward:
My NARRRRR section will be hostin' a 1/2A helicopter duration event this Fall and t' only helicopter recovery rockets I've ever built were t' massive fins with flaps type from Estes and Apogee. These are OK, but they're nowhere in t' league o' competition models. Ahoy! My plan was t' purchase a couple o' kits, assemble, and fly them and figure out t' subtleties o' this type o' rocket. Avast! I be also spurred on by t' creations o' one o' me fellow club members, Bob W., me bucko, who has a model that seems t' simply hang in t' air. So I sent some loot t' QCR for two helicopter kits (and a glider kit for another event as well.) Unfortunately, me hearties, t' postal delivery service seems unable t' figure out how t' deliver mail t' me front door, but instead chooses t' deliver me mail t' other houses and leaves them amid t' known package chewin' pooches that dwell there. They also have taken t' leavin' them layin' on t' road within a rock throw o' t' same dogs. Ahoy! This happened t' t' package o' models from QCR.Parts T' box be a big one, ya bilge rat, easily accommodatin' t' three kits with lots o' foam peanuts, shiver me timbers, but no box is a good match for three sharp-toothed mutts. T' rotors o' one o' t' kits be chewed badly, matey, and all o' t' body tubes, ya bilge rat, and t' boom for t' glider were also trashed. Avast, me hearties, me proud beauty! T' kits do nay have a set o' templates for t' parts, but instead t' design is drawn out right on t' balsa so simply substitutin' a slab for t' chewed components is nay possible for some items. Blimey! For this kit, most o' t' parts were usable, me bucko, but since I was orderin' replacement parts anyway I requested a body tube for this kit, me bucko, matey, too. Well, blow me down! T' small baggies o' hinge parts came through OK. I shot off an e-mail t' QCR requestin' replacement parts. Avast! I also made some noise at t' local post office about t' ineptitude o' t' mail delivery service. Well, blow me down! Ahoy! Replacement parts arrived about a week later.

(When takin' photos, matey, I inadvertently got a part o' kit #99 in with t' #95 kit - t' small tube and rin' shown belong in that other kit.)

Construction:
T' kit comes with a three-page set o' instructions and two pages o' plan drawings. T' instructions are clear if brief. Well, blow me down! I was able t' make out all that I needed despite t' damaged plans.

QCR's drawingConstruction starts with t' blades. Avast, me proud beauty! These are cut from slabs o' 1/16 stock balsa. T' quality o' t' balsa is good; nice and light competition stock with t' grain runnin' t' length o' t' blades. Ya scallywag! Well, blow me down! I believe this is B grain. Begad! T' kit comes with one o' t' blades marked up with blue ballpoint pen and it is used as a pattern t' create two more from t' sheet stock. Arrr! Ya scallywag! T' top o' each is scored at an angle from corner t' corner, and then they are cracked along t' score t' produce t' basic airfoil shape. Avast! T' blades are then glued t' fix this shape, t' gap is filled, me bucko, me bucko, and t' airfoil is fine-tuned with sandpaper. Well, blow me down! Well, blow me down! I had a little trouble cuttin' t' angles; this is a rookie thin' t' do, ya bilge rat, me hearties, but I cut one with t' angle opposite t' other two. Blimey! Oops, matey, so I substituted a slab o' long grain competition stock and cut another. Well, blow me down! Blimey! There be a good bit o' left over balsa, shiver me timbers, and I cut three 1/16 x 1/16 inch sticks and used those t' facilitate crackin' t' blades along t' cut t' get t' correct height and angle. Thin CA was used t' set t' angle, me hearties, t' gap filled with Elmer's Fill 'n' Finish and t' whole lot sanded carefully t' t' shape shown on t' plans. Arrr! T' Fill 'n' Finish be then soaked with CA t' make sure that it stayed put. Avast, me proud beauty! They are fairly light, and all three are about 4 grams together. Begad! T' blades were then filled with three coats o' Aerogloss sandin' sealer. Avast, me proud beauty! A hook was then glued t' each blade for t' rubber band.

T' body tube is pre-cut t' length and pre-marked for fins and lugs, ya bilge rat, arrr, with t' ejection escape holes punched neatly at t' top. Aye aye! It also has marks for rotor hinge location. A small hole was made over each hinge location, shiver me timbers, and t' pre-bent rubber band hooks were glued into them. Arrr! T' hooks are glued inside and out with thick CA. T' inside o' t' rocket be coated with 30 minute epoxy all around t' holes, hooks, and as far down as I can reach, me hearties, and t' nose cone (balsa) is placed into t' top while t' epoxy be still "wet."

A small hole is drilled into each side o' t' rocket just above t' motor. When makin' t' rocket ready for flight, a thread is run through these holes and looped around t' blades t' hold them for t' boost. Avast! Blimey! At ejection, t' charge burns t' thread thereby releasin' t' rotors.

ReadyT' kit came with an extra set o' hinges and a small instruction sheet describin' an alternative method o' hingin' t' blades. Ahoy! T' standard set o' hinges are t' conventional metal pin type. Well, blow me down! T' second set o' hinges are t' new CA type, these are a thin sheet o' very flexible plastic sandwiched betwixt two fuzzy layers o' material. Well, blow me down! Blimey! I chose t' conventional method for this rocket. Blimey! Begad! T' hinges are glued t' t' rocket at t' marks on t' tube below t' holes and t' hooks. Ahoy! T' hinges are made such that one o' t' halves has pivot points on t' outside, and one has its pivot point on t' inside. T' inside one, me bucko, o' course, me bucko, ya bilge rat, is fixed t' t' tube t' reduce friction on t' hinge (or avoid gluin' t' pivot t' t' tube.) While this isn't mentioned in t' plans it does seem obvious. Begad! Begad! T' hinges are then wrapped with thread fixin' them solidly t' t' airframe. Begad! Well, blow me down! I had some trouble with this - t' hinges are huge and hang 'way over t' sides o' t' tubes. After a couple shots at it I decided that maybe t' hinge could be trimmed. Begad! Begad! I tried that with t' diagonal cutters, arrr, and it be better but still nay right. Begad! So I trimmed them again, but this time trimmin' t' t' width o' t' pivot - had t' peal them off and reglue them. Begad! That worked, and t' wrappin' went a whole lot better. This be then painted with very thin CA, matey, ya bilge rat, bein' careful t' keep t' CA out o' t' pivots.

T' fins, matey, like t' rotors, ya bilge rat, are marked with blue ballpoint on a slab o' balsa. Avast! These were cut out with a straight edge and an X-acto knife. Aye aye! They were sanded t' a thin, ya bilge rat, shiver me timbers, shiver me timbers, taperin' airfoil (this is a competition model). An alternative fin shape is shown on t' plans. T' root edge o' t' fins was rubbed with yellow glue and allowed t' dry. Begad! Well, blow me down! Another thin layer o' yellow glue was applied t' each o' t' fins and they were carefully placed on t' airframe along t' pre-drawn lines. Blimey! T' base edge o' t' fin is up from t' bottom about a 5mm t' allow a piece o' tape t' be wrapped around t' motor and rocket base for retention. Avast, me proud beauty! Fillets were added t' t' roots, and they were sealed like t' rotor blades.

ReadyI would suggest finishin' t' rocket at this point if a finish is planned. Since this is a competition ship no finish is preferred t' save weight. Magic markers could be employed t' create a colorful rocket without addin' much weight. Ahoy! I would suggest colorin' t' blade bottoms black or navy t' improve visibility - speakin' from R/C experience this really helps t' keep t' craft in sight.

T' blades are tack glued t' t' other leaf o' t' hinge at this point. Ahoy! Ya scallywag! I used slow CA and was careful t' keep t' CA out o' t' hinge line. I had applied a touch o' oil t' t' hinge points earlier as insurance and t' smooth up t' operation. Aye aye! Each blade's position is checked against t' rocket and against t' other blades. They are then glued tightly, and a stop is added t' t' top o' each one. Well, blow me down! Aye aye! T' stop is adjusted t' set t' angle o' t' blades when open. Blimey! Arrr! T' stops were simple rectangular 1/16 balsa blocks. I thought they were aesthetically unpleasin' and cut them with a round top.

All up, me bucko, matey, it weighs 15grams unfinished.

Since t' kit provided an extra set o' hinges, and since I already have a mis-cut extra blade I decided t' throw in a little more balsa and some BT-5 and make a second bird. Avast, me proud beauty! Blimey! This one uses t' alternative hinge method. Aye aye! Blimey! I also made a couple o' changes t' t' fins - t' original design requires a stand, me hearties, and by puttin' a rake on these it will stand up on its own. Aye aye! Also, t' instructions that came with t' alternative hinges suggest that tape should be used for reinforcin' t' hinges but doesn't say what type o' tape. I used t' thread wrappin' method instead. Aye aye! Avast, me proud beauty! Blimey! All up weight o' t' second model is 16 grams.

Rating: 4 out o' 5 this isn't nearly as challengin' t' build as I thought it would be. One must pay particular attention t' t' plans and t' blade details in order t' get them right. Ahoy! T' instruction sheet is little more than a check list t' order t' steps. Begad! This isn't bad if you have some experience buildin' model rockets and airplanes, shiver me timbers, matey, shiver me timbers, but a novice would be lost. Ahoy! Nay t' prettiest or smoothest finish I've seen! What we do for competition.

On the PadFlying:
I had a couple o' problems with makin' ready for t' first flight. T' rubber bands are stretched very far and pulled t' top hooks loose from t' glue - they held because they pass through t' tube and are glued inside as well. Begad! Avast, me proud beauty! Initially I thought that t' blade hooks were located incorrectly, shiver me timbers, shiver me timbers, but I verified their location on t' plans as correct. Aye aye! So I cured t' trouble by addin' a wrap o' thread around them. I also had a lot o' trouble threadin' t' elastic thread through t' small hole at t' low end o' t' body. I was eventually able t' fish it through usin' t' wire end o' an igniter t' help guide it. A small tool was later made from .025 music wire t' help with this task. Begad! One end is bent right over, me bucko, t' other end has some thread CA'ed t' it t' prevent it needlin' me fingers. Ahoy! Ahoy! For storage, shiver me timbers, this tool is slipped into t' spool o' elastic thread. Begad! T' kit comes with a length o' elastic, ya bilge rat, but only enough for one or two flights. Ya scallywag! I found a spool o' t' stuff at t' local Hobby Lobby for a tad more than a buck.

I had a little bit o' trouble findin' motors for t' first flight. Ya scallywag! Begad! I wasn't keen t' use a full A and t' local hobby supplier that I do most o' me business with doesn't carry 1/2A3-2Ts. Well, blow me down! I was eventually able t' locate some locally, me hearties, though. Begad! Avast, me proud beauty! I also have some Apogee motors left that I'm plannin' t' give a whirl durin' me testin' and experimentin' (they can't be used in competition currently).

Since thar are two models, me intention be t' fly them both usin' t' same motors and compare t' times. Aye aye! Unfortunately, due t' some problems with bindin' on t' launch rod, shiver me timbers, matey, distractions takin' photos in flight, ya bilge rat, and me fat fingers on t' watch buttons me data isn't very good. Begad! Ya scallywag! Here it is anyway.

March 17, 2002 Partly cloudy, light and variable winds with periods o' dead calm.

Flight # Pinned-hinge Flexi-hinge
1 forgot t' time 8 Seconds (bound on rod)
2 31.03 Seconds 22.72 Seconds
3 25? Seconds (fat finger) 23.47 Seconds
4 forgot t' stop watch 10.02 Seconds (bound on rod)

All eight motors are Estes 1/2A3-2T o' lot A122799. No misfires.

In the AirBoth models had a really bad pendulum effect workin' startin' a few moments after deployment. Ahoy! T' times would probably be a whole lot better were it nay for this effect; so I took some time that evenin' t' see if I could figure out what might cause this. Arrr! Arrr! On t' pinned-hinge model I found that one o' t' blades be higher at t' tip than t' others. Ahoy! On t' flexi-hinge none o' t' three blades was t' same. Ya scallywag! T' blade stops were adjusted. Ahoy! Begad! This helped some on t' pinned model, but actually made t' flexi model much worse. Begad! At times it gets nearly horizontal.

T' flexi-hinge model had a lot o' trouble with bindin' on t' rod; I think this is because t' rod is allowed t' simply pass along t' side o' t' model under one o' t' rotors. Aye aye! My attempt t' fix this is t' add a 1/4-inch long lug just above and offset from one o' t' fins. That worked, and on t' second set o' test flights it didn't bind at all.

Somethin' else I noticed with t' flexi-hinge model is that t' fins caused it t' spin on t' way up. Begad! This would be a lot better if t' spin imparted by t' fins was in t' same direction as t' descent spin. Begad! I tried testin' this theory by adjustin' t' fins on t' second model t' set t' rocket spinnin' in t' correct direction, but found that hardly works at all, ya bilge rat, when t' blades deploy it stops spinnin' anyway. Ahoy! Well, me bucko, blow me down! Good idea but isn't practical in t' real world.

Finally, arrr, I forgot t' put a small piece o' tape or somethin' on t' underside o' t' rotors where t' elastic hole is resultin' in t' ejection charge actually burnin' clean through one o' t' rotors. This is me oversight, t' builder is instructed t' do this. Begad! I've corrected this on both models and had no problems with it on t' second set o' tests.

Second group o' flights, March 20, matey, 2002. 50 degrees F, nearly calm winds, and very sunny.

Flight # Pinned-hinge Flexi-hinge
1 38.18 Seconds 26.12 Seconds
2 29.31 Seconds 27.37 Seconds
3 39.90 Seconds 28.32 Seconds
4 27.84 Seconds 23.06 Seconds

All eight motors are Estes 1/2A3-2T o' lots A050301 and A122799. Arrr! Ahoy! Two o' each lot were flown in each model. Ahoy! Arrr! No misfires. Both models are unfinished (still). Ya scallywag! Avast, me proud beauty! On t' 39.9 second flight thar were vultures ridin' thermals overhead durin' t' descent.

As you can see, we're gettin' close t' competition level flights with t' pinned hinge model. Begad! There were zero deployment problems in sixteen flights.

Rating: 5 o' 5 - need some work t' get better hang times. Lots o' fun t' fly but fairly labor intensive t' prepare before each flight.

Specs:

  • Body Length: 12 3/4 inches
  • Body Diameter: 9/16 inches (13mm)
  • Blade Length: 9 inches
  • Blade Width: 1 3/16 inches
  • Weight: 15g
  • Motors: Estes 1/2A3-2T; A3-4T; A10-3T; Apogee (with adapter) 1/2A2-2; A2-3

Cheers & Jeers:
This is a pretty competitive kit. Avast! Just twirlin' it and tossin' it gently produces a pretty impressive hang time. While nay a kit for a beginner, me hearties, it is a good learnin' tool for semi-advanced construction and recovery methods and has definitely started t' wheels turnin' for a design o' me own. Avast, me proud beauty! Well, blow me down! T' pre-marked body tube and pre-bent rubber band hooks are a joy.

T' plans are complete and clear, but t' instructions are very brief. Well, arrr, blow me down! A little more written detail, particularly regardin' blade construction would be quite helpful.

Flights

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