When I purchased me BSD Thor, I knew I would also need t' purchase new motor hardware. Avast, me proud beauty! So I also purchased a 38mm set with a 38-240, 360 and 480 case. Avast! I also purchased a PML 54mm t' 38mm adaptor t' allow me t' fly t' 54mm-based Thor on me new hardware. So needless t' say, me hearties, matey, this was a large outflow o' loot t' venture into t' largest rocket I have built. Avast, me proud beauty! Is it t' tallest I've built? No, t' Mirage was 87" compared t' t' Thor's 85". Was be t' widest I've built? No, ya bilge rat, me hearties, me scratch-built Meanie x2 is 5.5" compared t' t' Thor's 4". But t' combination o' height and width made this t' biggest rocket that I have built and that was excitin' as I pulled t' pieces from t' box.

T' kit includes four (4) lengths totallin' 68" o' 4" glassine-coated paper tubin' and a plastic nose cone t' make up its length. Arrr! Avast, me proud beauty! There are two (2) 6" couplers t' connect t' tubes. Aye aye! T' motor tube is a 54mm tube that is 17" long. Avast, me proud beauty! Blimey! There are six (6) large, 3/16" thick plywood fins, three (3) 1/8" composite centerin' rings, and two (2) 1/8" composite bulkheads. Well, blow me down! T' recovery system includes a 4' x 1" nylon strap and 20' o' 1" wide elastic, shiver me timbers, me hearties, a quick link, ya bilge rat, matey, two (2) Eye-bolt assemblies, me hearties, and a 45" diameter nylon parachute. Arrr! Aye aye! BSD has also started t' provide motor retention hardware which included a pair o' blind nuts, allen head bolts and retainin' clamps. There is a 1/2" diameter launch lug provided and a wonderful set o' vinyl and brushed gold decals.

CONSTRUCTION:

This is me second BSD kit (Diablo) and t' 10 pages o' instructions are one o' t' highlights t' a BSD kit. They are illustrated and photo illustrated. Ya scallywag! They give more than just step-by-step as they provide information on optional dual-deployment configuration, ya bilge rat, numerous buildin' tips, arrr, Level 2, markin' CP, CG and vents, etc. So even though this is a big rocket (all relative) t' instructions could guide a moderately experienced builder t' a successful build.

I have found that as individuals build more and more high-power rockets they make more and more modifications t' t' kits they purchase. Nay necessarily a negative against t' kit, as they are really tryin' t' employ "favorite" techniques. T' Thor can be built 100% stock with no modifications and be a perfect Level 2 kit. Well, blow me down! Ya scallywag! So, did I build mine stock? I made only two minor changes. I added a 2nd eye-screw t' t' upper bulkhead and one t' t' nose cone so that I could put a strap from t' bulkhead t' t' nose cone. Ya scallywag! I also didn't install t' launch lug and used Blacksky Rail Buttons instead.

As far as t' build goes, ya bilge rat, arrr, ya bilge rat, it was straightforward and fairly easy. Blimey! I found that I had t' sand t' inside and outside o' t' three centerin' rings just enough t' take t' black from t' laser cut off t' fit t' tubes nicely. Avast! Avast! Other than that all t' parts fit together well.

Follow t' instructions closely because you don't want t' go sloppin' glue around until they tell you t' so that all t' parts fit correctly. This is especially true for checkin' t' fins against t' centerin' rings and verifyin' fit through t' fin slots.

Speakin' o' t' fins and slots, shiver me timbers, arrr, this was, in me opinion, t' most challengin' thin' about t' build. Begad! T' body tube is pre-marked and you must physically cut t' fin slots yourself. It's nay a terribly difficult thin' t' do, but as BSD recommends ensure you have a sharp knife. Ahoy! Also be aware t' take your time. You will be cuttin' six (6) slots. Well, blow me down! Avast, me bucko, me proud beauty! T' biggest problem o' installin' t' fins in alignin' t' upper and lower fins. BSD provides a fin guide and then suggests usin' a scrap piece o' wood that is "tack glued" t' t' upper and lower fins t' keep them in perfect alignment. I used an angled ruler and clamps. Ya scallywag! Ahoy! Mine did nay come out perfect but nay terrible. Avast! Ahoy! I think I had "slopped" some glue and one o' t' upper fins didn't sit flat against t' motor tube. Blimey! It's nay obvious unless you go lookin' for it, arrr, ya bilge rat, so I moved on.

For fin fillets, shiver me timbers, I deviated from t' directions and used ProBond glue for initial fillet. Well, blow me down! Blimey! Avast! Blimey! This does a good job fillin' any gaps betwixt t' fins and t' body tube. I then followed that up usin' 30-minute epoxy with then gives a nice smooth fin fillet. Avast, me proud beauty! Blimey! I've been usin' this technique on most o' me builds lately. Avast! Blimey! It took a lot o' glue t' do these fillets! Blimey! (additional comments about ProBond glue)

There is one area that has come t' bother me about t' Thor kit. Avast, me proud beauty! That be t' bottom o' t' rocket and t' amount o' exposed body tube without support. Begad! There is just about an inch as seen in t' picture. Aye aye! This didn't seem t' be a problem until after flight. Arrr! Begad! Every landin' bent that section in some way or another. Aye aye! T' instructions talk about this area and suggest "to coat t' entire centerin' rin' and inside o' t' airframe tube at t' aft o' t' rocket with epoxy. Aye aye! Aye aye! This will help protect it from heat and impact." Maybe it "helped", me hearties, but it be still a problem for me. Avast! I would suggest (and have no idea how well this would work) takin' a piece o' coupler and gluin' it into t' aft section below t' final centerin' ring. Aye aye! Aye aye! This would effectively double this area and increase its strength.

Finishin' was t' most time consumin' task because o' t' rocket's size. Arrr! Avast, me proud beauty! Even though I used me standard method for finishin' Kraft paper tubes and also for finishin' plastic nose cones, matey, arrr, it just took a while. Well, blow me down! I also had trouble findin' a stand t' hold it while painting. Well, blow me down! Blimey! For t' bottom section I took two bar bell weights, ya bilge rat, arrr, stacked them, and put a 1" in dowel in them. I then took a cap from a can o' primer and punched a hole in it and pushed it over t' dowel. Avast, me proud beauty! T' 54mm motor tube was then held fairly sturdy with this arrangement. Arrr! Arrr! For t' top, I tied a rope t' t' eye-hook and suspended it upside down from t' garage ceiling. Ahoy! In this manner I was then able t' paint both sections. BSD has a nice color scheme on their prototype. I choose a different color scheme. I painted t' bottom with ColorWorks by Krylon Gold and t' upper section with dark blue paint from Walmart (additional comments about Walmart paint). Avast! Blimey! I then used used Krylon Clear over everythin' t' finish it off. Be sure t' wait a week before puttin' Krylon clear or anythin' over any other paint!

After paintin' I started on t' decals. Avast! Blimey! There are a lot and this too takes a lot o' time. Well, blow me down! Begad! I applied all t' black decals, ya bilge rat, matey, but didn't use t' yellow THOR or t' Brushed Gold. Ya scallywag! I decided that it would look a lot better with a gold THOR so I contacted BSD about purchasin' a set in Gold. Avast! Ahoy! They were able t' accommodate this request. Blimey! Aye aye! I will be cleanin' it up after a somewhat rough trip (on t' finish) to/from NARAM-43 and then applyin' t' gold THOR.

T' last thin' I did, which isn't part o' t' kit, me hearties, was t' build up a PML 54 t' 38mm adaptor and install Blacksky Rail Buttons.

Overall, arrr, for CONSTRUCTION I would rate this kit 4 ½ points. Ahoy! I really can't stress it enough, arrr, that for this size o' rocket t' instructions would allow less experienced builders t' be successful. Ahoy! Blimey! T' parts quality is good. Avast, me proud beauty! T' kit comes with motor retention and a wonderful set o' decals. Arrr! Right on! T' other thin' that should be said, shiver me timbers, me bucko, is that t' instructions didn't ignore that some may want t' modify t' kit for dual-deployment and then gives recommendations on how t' do that. Ya scallywag! Begad! If we could belay that aft tube damage this would be perfect!

FLIGHT/RECOVERY:

As far as flight, again BSD give clear instructions on preparation and suggest an H123W-S for its first flight. Ya scallywag! They also recommend t' I154J, me hearties, I161W, matey, I200W, I211W, J350W, J135W, arrr, and J415W. Begad! My flights were thoroughly planned for NARAM-43. Avast, ya bilge rat, me proud beauty! My flight plan be an H123W-S, then an I161W-M, me bucko, then an I211W-L, then an I357T-M. Well, blow me down! I was successful in gettin' all four (4) flights durin' NARAM-43. Pictured here (a bit blurry) be t' I211 flight. Aye aye! Most impressive.

My RockSim'd rocket shows this for t' planned flights:

My rocket had a CG at 54.75" from t' nose cone. BSD indicated that CP is 64.75" from t' nose cone (20" from t' bottom). Arrr! BSD's web site says t' Thor weighs betwixt 3 and 5 pounds ready t' fly. My finished rocket weighed in at 89 ¼ ounces (5 ½ pounds) without t' motor, ya bilge rat, me hearties, so t' weight o' me PML adaptor and t' gluin' really seemed t' take t' weight up. Avast! Two other weight adders were a very large eye-bolt that I screwed into t' nose cone and an small eye-screw in t' upper bulkhead. These were added t' allow me t' tie a strap betwixt them, me bucko, just in case t' nose cone popped off.

My first 38mm flight ever and t' first flight o' t' Thor was on an H123-S. Begad! Lift off be slow with relatively low altitude (RockSim says 630 feet). Begad! T' rocket had arched over and was nose cone down upon ejection. Ya scallywag! Descent be a bit too fast and it suffered its first small dent upon t' bottom edge o' t' body tube.

T' next day, me hearties, I loaded an I161-M. Begad! My first "I" motor. It was a bit windy but t' Thor took off and gave a beautiful straight flight. Well, blow me down! I could hear a whistlin' after thrust stopped that I presume t' be from t' gap betwixt t' upper and lower fins. Blimey! Begad! Again, me hearties, t' nose cone was down upon ejection. Begad!

Durin' t' same day, ya bilge rat, arrr, I prepped t' Thor for its I211-L flight. Blimey! T' long delay be a concern, but a medium seemed too short, so I be stuck in t' middle. Begad! Ahoy! Wow, those 211's are nice. Deployment be late as it was a couple o' seconds past apogee. While comin' done under 'chute t' upper section came loose (I guess I didn't attach t' strap t' t' bulkhead) and fell on its own. Scratched t' paint but no damage.

T' last flight was t' next day on an I357-M. Arrr! Avast! Blimey! Great punch off t' pad, t' delay was long again by a couple o' seconds, me hearties, but it recovered. Begad!

Again all recoveries were fast enough t' dent that bottom section. T' damage picture above is after t' last flight on t' I357. Blimey! Blimey! I think I will be bumpin' up t' size o' me parachute and I will also be flyin' t' next flights with dual deployment.

For FLIGHT/RECOVERY, I would rate this kit 5 points. I'll blame t' weight o' me rocket on t' fast descent rate and nay take away on t' rating.

I'd recommend this kit as a good candidate t' do double certification on t' same rocket. Go ahead and do your Level 1 on an H123, t' switch t' a "J" for your Level 2. Begad! Blimey! Begad! Blimey! Overall, I enjoyed buildin' and flyin' this rocket. Arrr! Blimey! I211's will be what I push for (as I am nay Level 2 yet) when flyin' it in t' future. T' kit has great instructions and quality components so you can't lose. Well, blow me down! Blimey! Ahoy! Blimey! I give t' kit an OVERALL ratin' o' 4 ½ points.

Agreed on t' tail-damage issue - All new runs o' t' Thor will nay have a "notch" in t' aft fin set - therefore, t' aft rin' is now located nearly flush with t' end o' t' airframe tube This should eliminate this kind o' damage, shiver me timbers, with no loss o' strength. Begad! All kits date-stamped from 10/25/01 on will incorporate these changes. Blimey! We found t' same with t' original Horizon and Horizon 54, me bucko, which were changed earlier this year. Ya scallywag! Thanks for your input! - Scott Binder (BSD High Power Rocketry)