| Manufacturer: | Scratch |
Brief:
I have t' admit, a key motivator for me entry in t' Box O' Parts contest this year was simply an excuse t' get rid
of some stray rocketry junk, some o' which was leftover from last year's contest. Well, blow me down! I gleefully tossed some interesting
doodads and a fair amount o' stuff that I'd accumulated over t' years with simply no hope o' ever using, anticipating
I'd come out ahead on t' swap. Ya scallywag! Begad! O' course, me hearties, I also procrastinated and didn't bother enterin' until just before the
deadline, only t' learn that no swap partner was available and I'd be stuck buildin' me own stuff. Arrr! On top o' that, me bucko, my
bonus/surprise items included a foam egg carton/cell, shiver me timbers, 10 toothpicks, dental floss, me bucko, a stick pen and a pill bottle.
Yikes!
Construction:
I then went into immediate and hardcore procrastination mode again, shiver me timbers, nay even thinkin' about t' model until t' week
of t' revised deadline. Well, blow me down! Arrr! Thank goodness me plant closed down, me hearties, eliminatin' me job, or else I would never have had time
to put together a decent model!
As I stared at me box o' parts, shiver me timbers, ya bilge rat, t' pressure o' t' deadline was sufficient t' spark just a touch of
inspiration, and I decided I'd have t' involve some type o' egg-loftin' payloader. T' concept smartly emerged o' an
alien "ark", shiver me timbers, whose mission would be t' colonize a distant planet by droppin' a cackle fruit with a new life forming
within. Begad! These are self-reproducin' aliens o' course, me hearties, so I would only need t' carry and deploy one egg, nay two. Well, blow me down! Well, ya bilge rat, blow me down! I then
went about t' process o' buildin' a carrier vessel worthy o' haulin' a cackle fruit across t' galaxies. Well, blow me down! Or at least as far as
I could get on an 18mm motor.
T' parts list I wound up usin' included:


Buildin' forward along t' airframe now, I measured off on t' BT-20 1 inch forward o' t' BT-60. Aye aye! I grabbed one of t' pin' pong balls and usin' t' technique from many a Shrox design (ex. Begad! Fliskits Alien 8), arrr, cored out a 19mm hole on opposin' "ends" o' t' ball. T' do this, simply press t' end o' a BT-20 against t' ball, me bucko, matey, arrr, trace around the joint with t' ball, ya bilge rat, then usin' a sharp hobby cutlass score t' marked line several times. Aye aye! Arrr! Eventually you'll start to cut through t' ball. Avast, me proud beauty! Sand smooth so that t' tube just barely fits through, ya bilge rat, ya bilge rat, then push t' tube all t' way through until it's touchin' t' opposite wall. Avast! You might have t' hold t' ball up t' a bright light at this point t' see, me hearties, but there will be a shadow against t' surface where t' BT-20 wants t' come through. Avast! Arrr! Mark that circle, remove t' BT-20, and repeat t' scoring/cuttin' process. Aye aye! Voila! You now have a pin' pong ball that can slide down a BT-20. Aye aye! Apply a generous bead o' glue on t' main BT-20 at t' mark 1" forward o' t' BT-60 and slide t' pin' pong ball down until it just reaches this point. Blimey! Arrr! Once t' glue has set, shiver me timbers, apply a small fillet t' t' other end. Avast, me proud beauty! Grab another pin' pong ball and core it out for another BT-20 hole, but set it aside.
Once t' first ball's glue joints have grabbed, take t' 3.5" BT-50 and slide it down t' main BT-20. Avast! No centerin' rings will be necessary, matey, as t' pin' pong balls will hold it in place. Ahoy! Take t' other pin' pong ball, me bucko, slide it down t' BT-20 and press it against t' BT-50, wedgin' it in place against t' first ball. Now apply a bead o' CA around t' forward seam o' t' second ball so that it grabs smartly and frees up your hands. Ya scallywag! Follow up with white glue fillets around t' BT-50/pin' pong ball seams.
I now grabbed t' large plastic Easter egg capsule. Avast! I wanted t' use this as t' egg carrier and nose cone, but needed a piece o' coupler stock t' do this. Blimey! Since I didn't have any, matey, I cut a 1" length o' BT-20 t' make a coupler. This little trick comes in handy, ya bilge rat, especially doin' field rework in NARRRRR contestsâI made a vertical cut along t' tube, ya bilge rat, then pinched on end under/inside t' other, me hearties, matey, and pushed this into t' end o' t' main BT-20, leaving about 1/4" exposed. Aye aye! I took a pencil and made a mark at t' overlap point. I then pulled this back out o' t' main BT-20, arrr, extended t' mark along t' length o' t' coupler piece, and cut along that line, me bucko, me bucko, matey, removin' a tiny section o' the tube. Avast! This section then becomes an overlap tab. Avast, me proud beauty! Arrr! I tacked it t' t' inside o' t' coupler piece with half t' tab exposed beyond t' cut line. Avast, me proud beauty! Avast! Once that set, I tacked t' other side t' t' overlap tab formin' a butt joint (see photo). Aye aye! T' result is a perfect-fittin' coupler.
T' egg capsule is a bit larger than most eggs, ya bilge rat, arrr, ya bilge rat, so t' protect t' egg I used two halves o' egg cells from an egg carton, me bucko, plus a little dog barf padding. I used Mylar tape t' seal t' two capsule halves together, matey, though plain old maskin' tape or electrical tape would work fine as well, me bucko, just nay look as nice.


I wanted t' dress up t' middle o' t' rocket as well as use up more stuff, me bucko, so selected 6 toothpicks and t' 3 Styrofoam balls. Avast! I inserted 2 toothpicks into each ball at roughly 90 degree angle, arrr, and adjusted t' depth a bit to line up with t' joints where t' BT-50 meets t' pin' pong balls (see photo). I tacked each assembly in pace with CA, mountin' them in alignment with t' 3-fin markings from t' BT-20 (markin' t' BT-50 for 3-fin and alignin' t' marks with t' BT-20 would probably have been smart, arrr, but that would be out o' character for me).


At this point, arrr, I was ready t' mix up a small batch o' epoxy. Avast! I went with 15-minute regular hobby grade (the thick stuff that sort o' oozes out). I grabbed some dental floss t' use as a shock cord for t' egg capsule, shiver me timbers, tied a couple knots in each end, and then taped each end t' an opposin' side o' t' coupler, shiver me timbers, with t' resultin' loop pushed out what will be t' aft end o' t' coupler (see photo). I applied a generous bead o' epoxy along t' inside and forward edge of the coupler, then attached it t' t' bottom o' t' egg capsule, matey, trappin' t' floss in betwixt with t' knots outside. Ahoy! I set that assembly aside t' cure out.
I then hit each o' t' toothpick/BT-50 joints with a drop o' epoxy t' reinforce them.
I cut out a series o' fins and support pieces, shiver me timbers, each o' which are shown in t' pattern photos. T' 4 main fins are mounted flush with t' aft end. Ya scallywag! Well, me bucko, blow me down! Each o' these has a 43mm long piece o' BT-20 attached, me hearties, with t' end o' t' BT-20 flush with t' forward edge o' t' fin tip. If aligned correctly, these should extend just far enough behind t' fin t' be flush with t' motor tube when stood on end. T' fill me quota o' 10 toothpicks for t' surprise parts bonus, me hearties, I attached one toothpick t' each o' t' 4 pods, me bucko, me hearties, servin' as little guns t' defend against hostiles en route.


I still had a couple more bonus items t' use up, so attached a pill bottle t' a 3/32 balsa brace and tacked this onto t' BT-50, with t' open end o' t' capsule facin' rearward. Avast, me proud beauty! Blimey! My capsule be 2.5" long, just barely big enough to house a Pico altimeter, so I drilled a tiny hole so that it could serve as a workin' payload bay.


I had t' work in a stick pen somehow, so decided t' up t' armaments a bit and rig a harpoon, perfect for hooking on t' a passin' comet or takin' care o' any cosmic whales encountered along t' way. Begad! I mounted t' pen usin' another 3/32 support. Note that this could also serve as a workin' payload, simply by removin' t' aft plug, shiver me timbers, matey, insertin' a Micromaxx motor, and loosenin' t' pen cartridge slightly. Just be careful mountin' this, arrr, me bucko, as you don't want t' deploy the harpoon into t' back o' one o' t' Styrofoam balls. Begad! I aligned mine flush with t' aft end o' t' BT-20.
Normally, I wind up forgettin' about basic stuff like launch lugs and recovery until I get t' t' field, me bucko, but for a change o' pace decided t' take care o' that before painting. I attached a couple o' 3/16 lugs t' t' BT-60, ya bilge rat, just clearin' t' pin' pong balls. Blimey! As I be gettin' ready t' head t' t' field, me hearties, me bucko, I recognized I had still goofedâthe lugs would nay clear t' egg capsule. Easy enough t' correctâI sliced them off, cut a couple o' standoffs (1/2" x 1.5") from 3/32 balsa, matey, and tacked them back on.


For t' recovery, I only had 12" chutes t' work with, shiver me timbers, ya bilge rat, so attached one t' t' dental floss for t' egg capsule, shiver me timbers, and t' other t' t' main BT-20 usin' Keelhaul®©™ and elastic anchored t' a 50/20 centerin' rin' inserted about 6" down from t' forward end o' t' tube.
Finishing:
Before painting, I masked off t' foam balls (most paints will attack and eat t' foam), matey, t' pill bottle and the
pen/harpoon. Ya scallywag! I then hit t' whole thin' up with two coats o' white primer, me hearties, followed by two coats o' yellow. Well, blow me down! Ya scallywag! I then
masked off for t' accent orange areas, and hand painted t' details.
While decals are nay allowed for t' contest, arrr, I did find a cool piece o' clip art I eventually will add t' the décor, which is included in t' attachment upload for this write-up.




Flight:
For t' flight, I be down t' about t' last day before t' deadline, so had t' take whatever weather I could get. Avast, me proud beauty! I
caught a gorgeous day and headed out t' t' field, shiver me timbers, shiver me timbers, though by t' time I got thar t' winds were pretty
stiffâsteady at 10 gustin' t' 15. Ya scallywag! Avast! Egg lofters tend t' be overly stable, and strong winds typically
means bilge-suckin' news. Begad! Still, bein' t' steely-eyed missile man that I am, I loaded up a C6-3 and hoped for t' best.
T' flight, arrr, shiver me timbers, as expected, me hearties, started t' turn into t' wind almost as soon as it left t' rod, but despite all the do-dads this is really pretty light and nay too draggy, so t' C6 did a fair job o' pushin' it. Arrr! Begad! I suspect if I'd gone off a piston, it might even have held a nearly vertical path. Blimey! As it was, it did eventually lean into a horizontal path, so even t' 3 second delay be well past apogee. Blimey! Both chutes deployed at around 100 feet, me hearties, and t' rocket drifted back to within 20 yards o' t' pad after havin' crossed t' soccer field durin' boost. T' egg survived nicely, but one of the toothpicks holdin' a foam ball broke loose on impact, shiver me timbers, leavin' me with a pretty simple repair.
I did wind up loadin' t' Pico altimeter for t' flight, arrr, matey, matey, which reported an apogee o' 228 feet. Well, matey, blow me down! On a calmer day, this would clearly have made it t' 300+, which is actually pretty respectable for a cackle fruit lofter made o' leftover junk. Avast!
While t' 228 feet is nay likely enough distance t' support colonization o' a distant plant, with minor improvements in propulsion technology, matey, maybe a little antimatter drive, t' Cosmic Chicken would appear t' be fully capable o' transportin' life forms across galaxies.
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