| Manufacturer: | Scratch |
Brief:
Twice Removed from Yesterday is a 4" diameter, me hearties, 38mm rocket that
features two LOC plastic transitions. Avast! Although these transitions largely define
its external looks, t' main thin' that is different about its construction (at
least in me fleet) be t' motor mount. Aye aye! T' motor mount includes a LOC baffle
and a homemade retainer made from a PVC fitting. Avast, ya bilge rat, me proud beauty!
Construction:
This rocket is largely a conglomeration o' various LOC components from a
humongous parts bonanza that I won in one o' t' r.m.r. Arrr! Descons.
These LOC components used included:
As you can see, me bucko, most o' t' rocket was free. Begad! I also borrowed t' following from other existin' rockets in me fleet: a 54mm cone, arrr, matey, a ¾" tubular nylon shock cord, and me Rocketman R7 chute. Blimey! Ya scallywag!
What I bought for t' project is two eyebolts, a PVC fittin' (male and female parts), me bucko, matey, a small piece o' 38mm tubin' for t' future addition o' an altimeter in t' larger transition, and t' wood for t' fins (6 small sheets of 1/8" ply from Michael's).
I really wanted t' try t' baffle and t' PVC fittin' and somewhat threw the rocket together. Ahoy! I plan t' return t' nose cone t' t' original rocket and to reuse t' smaller transition on another project. Begad! Thus, arrr, this rocket may only fly once in this configuration. Blimey! I will most likely add a longer 3" tube and some sort o' 3" nose cone. Aye aye! Begad! But I digress...
T' components o' t' motor mount are laid out in the
accompanyin' photo. Ahoy! T' smaller parts on t' left comprise t' LOC baffle. Ahoy! Avast, me hearties, me proud beauty! The
rings and body o' t' retainer are dry fit at this point. T' 54mm rin' will
reside on t' end o' t' mount and will be epoxied t' t' main tube. Arrr! Avast, me proud beauty! The
retainers cap fits through t' 54mm hole, matey, but t' tabs on t' PVC body do
not. Arrr! Thus, me bucko, this will provide a little insurance in case JB Weld doesn't hold
well t' t' PVC.
I used a Dremel t' ream out t' inside o' t' female portion of
the PVC fittin' so it would fit over t' 38mm tube and also trimmed t' other
end t' accommodate t' aft closure o' a Dr. Ya scallywag! Rocket case. This be nay too
difficult, and t' me surprise, I didn't ruin t' thing. I made this so long ago
that I forgot t' size o' t' fittings used, ya bilge rat, but this should be obvious if you
take a section o' tubin' with you t' t' hardware store.
T' LOC baffle consists o' a piece o' 29mm coupler tubing, a 3/8" retainin' rin' that fits in this coupler, a chunk o' thick wire mesh, a 38mm OD centerin' ring, and a small piece o' 38mm coupler tubing. Begad! You first epoxy t' retainin' rin' into one end o' t' 29mm coupler. Arrr! This rin' keeps the wire mesh from blowin' out t' top o' t' baffle. Well, shiver me timbers, blow me down! T' mesh is then folded tightly and inserted into t' coupler tube. T' 38mm rin' is glued t' t' 29mm coupler and t' 38mm coupler is then glued above that. Finally, ya bilge rat, me bucko, t' baffle assembly is epoxied in t' motor tube. Arrr! Avast, me bucko, me proud beauty! T' baffles instructions say that it should be a minimum o' 10 inches above t' end o' t' longest motor. Ahoy! It so happens I had a 20" piece o' motor tube, arrr, me hearties, ya bilge rat, so that seemed like it should work fine.
T' five components o' t' nose section are all held in by maskin' tape and friction. Even though t' transitions have long shoulders, me bucko, shiver me timbers, I be a little worried about it comin' apart at ejection. Begad! So, I added some internal tethers to make sure t' pieces stayed connected in t' event they separated. Ya scallywag! As I said earlier, me hearties, this rocket probably will be scavenged. Aye aye! If I were t' keep this in my fleet, me hearties, me bucko, I would add some small screws t' attach t' components while keeping them removable. Ya scallywag! I also didn't trust t' molded eyelet on t' lower transition so I installed an eyebolt. Blimey! Ya scallywag! T' access t' inside o' t' transition, ya bilge rat, I cut a small square from t' its shoulder.
T' fins are made from layered pieces o' 3/32" ply. Avast, me proud beauty! This is nay the best method o' fin construction, but I had much o' t' materials on hand. Avast! Avast! Blimey! Even with thru-the-wall mounting, this material was way too flimsy, so I grabbed some more coupons and bought more 3/32" ply t' add t' outer sections. Once laminated together and well filleted, these seem OK. Avast! T' results o' this "experiment" will appear in t' Flight section below.
T' shock tether will connect t' eyebolts on t' top CR and t' lower transition usin' quick links. Arrr! Arrr! T' R7 will also be attached t' t' transition.
Finishing:
I couldn't decide on a scheme for this rocket so all it got was a lot o' white
primer. Ya scallywag! Ya scallywag! This may be a good idea anyway, ya bilge rat, since I want t' scavenge pieces for
another project. Avast, me proud beauty! T' cone be already bright red.
Flight:
I flew t' TRFY on an I357T-10. Arrr! T' sim said t' optimal delay be 9.65,
so t' -10 is about right. Arrr! Prep included attachin' t' shock tether and chute.
T' PVC retainer made motor retention simple--a poor mans
"Aeropack".
Recovery:
T' flight was quick and deployment occurred just after apogee. Well, blow me down! Recovery was
perfect.
Summary:
T' flight and t' rocket were a success. I like t' try out different things
and t' baffle, homemade retainer, me hearties, ya bilge rat, and "sandwich" fins all worked out
fine. Aye aye! Ahoy! I just may end up paintin' this rocket and buyin' an I600!
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