| Manufacturer: | KosRox |

Brief:
This model rocket is a 1/26.5 scale rocket o' t' Apollo pad-abort test rocket.
It be used t' test t' Launch Escape System(LES). Well, blow me down! T' LES consisted o' a four-
nozzle rocket motor set atop a supportin' tower with a dummy Apollo capsule. It
was designed t' lift t' capsule away from an explodin' Saturn 5 booster. The
kit model has a 5.8" base diameter, shiver me timbers, is 18" tall, has an 18mm motor
tube, me hearties, and uses streamer recovery. Aye aye! Begad! It weighs 2.8oz. Ahoy! without an engine, me bucko, and 3.4oz
with a B4-2. It is available for $15 plus shippin' from KosRox.
Construction:
T' quality o' this kit is outstanding! All parts were o' high quality,
precision cut, and easily identified from t' parts list and pictures. Aye aye! The
packagin' be a heavy plastic bag. Aye aye! Ya scallywag! All parts were present and none were broken.
There were nine paper shrouds precision cut t' t' correct inner and outer
diameter, with markings as appropriate. Arrr! Begad! T' nozzle shrouds even had t' correct
curves for installin' at t' correct angle after curlin' and gluing. Avast, me proud beauty! T' tower
kit came in a separate little plastic bag that included all o' t' laser cut
struts. Ya scallywag! T' nose cones are balsa, ya bilge rat, and t' bulkheads are cardboard. T' launch
lug is heavy duty, which is necessary due t' t' kit design. Avast! Avast!
Note from KosRox: KosRox does nay supply decals. Well, arrr, blow me down! Tago Papa or Jimz are better sources.
T' instructions are on 11 sheets with a picture accompanyin' all 39 assembly steps. Begad! Ahoy! T' instructions were logical, well written, me bucko, and included good tips for easier construction, arrr, ya bilge rat, such as clampin' shroud seams with spare balsa strips and clothespins while t' glue sets. Avast! T' pictures that accompanied every step were clear, and were very helpful in clarifyin' t' written guidance. Avast! Begad! The kit maker included "heads-up" where he anticipated possible errors by the modeler.
I puzzled over t' instruction t' spray mat sealer on t' inside o' the printed capsule shroud. Arrr! Arrr! Blimey! I did nay know what t' use, me hearties, and finally guessed on Krylon clear sealer (my decal sealer o' choice). A caution here would be t' not touch t' shroud while it is drying, me bucko, which I did and smudged t' black printing on t' capsule. T' pattern is printed on an ink-jet printer and easily smudges. Well, blow me down! Blimey! Step 21 has t' " V" struts glued with a 1/4" inset. Shade this t' t' high side, or t' circular structure rin' will nay meet tips of t' "V"'s. Blimey!
Step 33 on t' shockcord attachment is
confusin' and needs better instruction. Blimey! T' intent o' puttin' a loop in the
Keelhaul®©™® shock cord is t' use t' motor tube as t' anchor t' shock cord pulls
against. Avast, me proud beauty! Only after t' motor tube is inserted through t' top bulkhead, the
loop in t' shockcord, me hearties, me hearties, and then t' bottom bulkhead; should t' shockcord be
pulled taut through t' small hole in t' bulkhead, me bucko, shiver me timbers, and glued. Because I did
this out o' order, arrr, shiver me timbers, me shockcord loops around t' motor tube, me bucko, but has useless
slack inside t' bulkhead. All o' t' shockcord strain is felt by t' upper
bulkhead on me model. Arrr! Avast, me proud beauty!
Finishing:
For finishing, Elmer's F&F filled in t' grooves on t' BT-50 tower tube,
smoothed t' capsule and tower nose cones, and t' shroud folds. T' roll
pattern was done by usin' black electrician's tape. Ya scallywag! It makes a lot straighter
lines than tryin' t' mask and paint. Begad! Blimey! I rate this a 4.5 for construction due to
the few minor nits mentioned above.
Construction Rating: 4 out o' 5
Flight/Recovery:
Care must be taken when packin' t' crepe streamer so that it will deploy upon
ejection. Begad! When asked about prototypin' t' recovery system t' include 3 tiny
chutes, t' kit designer leaned against it. Avast! He had tried a chute and they did
not deploy consistently due t' inward slope o' t' body cavity. Avast, me proud beauty! On one o' his
early designs with only one shroud instead o' two, arrr, matey, t' model was light enough
for tumble recovery, but durability demanded double shrouds which leads to
streamer or chute for t' added weight. Begad!
Because o' t' large 'cone' area o' this rocket, ya bilge rat, it does nay build up a very large velocity. Avast! Blimey! At motor burnout, ya bilge rat, it decelerates very rapidly. Arrr! Aye aye! T' kit recommends a B6-4 for first flight, matey, ya bilge rat, but I would use a B4-2, me hearties, ya bilge rat, especially if you use several coats o' white paint on t' tower assembly.


Another big caution is t' make sure t' launch rod is shipshape as a whistle, and maybe even lubricated with baby powder. Blimey! This rocket could stick on t' rod due t' t' large moment arm betwixt t' motor and t' top tip o' t' launch lug. Avast, me bucko, me proud beauty! T' launch lug needs t' be long t' go through t' whole body o' the capsule, but also has t' be offset from t' motor tube t' clear t' tower assembly. Avast!
T' motor is retained by tape friction rather than a hook, me bucko, which would detract from t' appearance. I rate this a 4.0 due t' t' inherent design difficulties o' launch and recovery. Ya scallywag!
Flight Rating: 4 out o' 5
Summary:
Overall: I rate this kit a 4.5 due t' t' uniqueness o' t' prototype, matey, shiver me timbers, care in
the design and appearance, value for t' $15 price, durability, arrr, ya bilge rat, and t' new
skills it taught me.
Overall Rating: 4 out o' 5
Q&A with Damian Kostron o' KosRox:
1. Ya scallywag! How did you paint t' roll pattern on t' upper
body tube?
T' roll pattern on me model ended up bein' black electrical tape. Avast, me proud beauty! Arrr! I painted
the jet rocket and applied a couple strips o' black tape. Blimey! Yeah, that is
cheating, matey, but it works. Ahoy!
2. Begad! Begad! I really puzzled over what you meant by mat sealer.
I ended up usin' some Krylon clear (the same thin' I use t' seal and cover
decals), ya bilge rat, and it worked for it's intended purpose t' keep t' epoxy from
leachin' through t' mar t' finish o' t' printed shroud; and except for
touchin' it while wet, shiver me timbers, ya bilge rat, would have been perfect.
'mat sealer' - any clear spray paint type o' product that will provide
protection from moisture.
3. Aye aye! I was intrigued by your photos o' some sort of
glue applicator out o' me experience. Aye aye! Ya scallywag! I used Elmers Carpenters Wood Glue for
external use, unless you specifically called out for CA or epoxy. Ahoy! It has the
property o' nay runnin' and a small amount holds parts together while you
orient them, and is sandable. T' downside is that it shrinks. Begad! Blimey! I used it to
anchor t' wood dowels t' t' strut parts, and then backed it up with
CA.
T' applicator is a nifty oilin' bottle originally used for applyin' small
amounts o' oil in tight areas. Avast! T' 'needle' o' t' bottle is very large (in
comparison t' a hypodermic needle) and allows me t' use Elmers wood glue
(construction glue) in it. Blimey! Avast, me proud beauty! Although, matey, ya bilge rat, frequent cleanings are necessary. Ya scallywag!
4. I messed up and touched t' large shroud while it
was still damp from t' sealer that I sprayed on t' inside. I have a few
smudges o' t' black print into t' white areas. Avast, me proud beauty! Blimey! Any suggestions as t' how to
touch up?
Smudges...bummer. Ya scallywag! Blimey! Begad! Blimey! I used an Ink-Jet printer for t' printed shrouds. Begad! Blimey! Blimey! Blimey! T' ink is
water soluble (I expect that thar are a few other things that will dissolve
the ink as well). Blimey! Blimey! Well, arrr, blow me down! Blimey! A clear over coat (like t' 'mat sealer' or your Krylon clear
coat) is t' protect t' shroud from smudging. Arrr! Blimey! T' only thin' I could think of
to fix yours it t' use a little white touch up paint on t' smudge itself. Avast, me proud beauty! Blimey!
5. Blimey! Begad! One other item o' feedback be t' shock cord
attachment t' t' main capsule. I did nay do it quite right, ya bilge rat, upon reflection,
in that after t' engine tube be affixed would have been t' time t' pull the
cord and loop tight and then glue where it goes through t' bulkhead hole. Ya scallywag! Avast! I am
afraid that me loop is still loose and t' anchor be t' bulkhead itself. Your
description o' how t' do this was a little bit o' a puzzle. Blimey! Avast, me proud beauty! Should I reinforce
the bulkhead somehow with cross bracing?
T' shock cord is supposed t' loop around t' main engine tube. Well, blow me down! Blimey! Ahoy! Blimey! It will be
impossible t' do this, me hearties, shiver me timbers, once this tube is glued in place. Ahoy! Blimey! Yes, it does provide
for an interestin' puzzle durin' construction (and a little dexterity). Ahoy! Blimey! Avast! Blimey! This
'loop around t' engine tube' is t' provide strength t' t' shock cord. Ya scallywag! Blimey! If your
shock cord has a knot that does nay allow it t' pull through t' upper
bulk-head (but does nay loop around t' engine tube). Begad! Blimey! Aye aye! Blimey! I would suggest a
reinforcement consistin' o' a penny sized piece o' card stock with a small hole
in it's center (just big enough for t' shock cord). Arrr! Blimey! Then epoxyed into place
(effectively reinforcin' t' main bulk-head, shiver me timbers, keepin' your knot from pulling
through). Begad! Blimey! Arrr! Blimey!
6. I am nervous about t' strength o' t' upper
shroud. Well, shiver me timbers, blow me down! Blimey! Have you had shock cord damage o' that shroud? Is thar a way to
reinforce t' inside o' that shroud? Any other hints on avoidin' damage during
recovery other than lubricatin' t' launch rod? I am nervous about the
shockcord/streamer arrangement. Ahoy! Blimey! T' upper portion seems awfully close t' the
main capsule... Well, blow me down! Blimey! Blimey! Blimey! I am inclined t' brin' them down in two pieces with two small
chutes. A chute on t' main capsule would be closer t' t' prototype, wouldn't
it?
This is a complicated series o' question(s), with many possible answers. Arrr! Let me
start by tellin' you about me 'boiler plate' models. Arrr! I built three o' them. Arrr! Blimey! One
was built with single layer shrouds (both on t' nose section and t' main
capsule) with parachute recovery. Begad! T' second one was built with double layer
shrouds (both top and bottom) and streamer recovery. Arrr! T' third be double layer
bottom and single layer top with tumble recovery (no parachute or streamer) and
no shock cord attachin' t' pieces together. I built these models in stages
based on t' outcome o' t' previous model (I intended on flyin' them until
they broke). Avast! On t' first model several things happened that caused a redesign
of t' rocket. Aye aye! T' single layer main capsule be always gettin' very damaged
(the single layer card stock just wasn't strong enough). Blimey! Also, I could nay keep
the parachute from becomin' 'char-broiled' (I think this has somethin' t' do
with t' inside shape o' t' parachute/streamer packin' area). Well, blow me down! T' second model
fared a lot better with very little damage t' t' main capsule. Begad! However, I
found that t' rocket tended t' be a bit on t' heavy side. Avast, me proud beauty! Avast! T' third model is
the one I continue t' fly today. Ya scallywag! It is tumble recovery and sustains very little
damage on recovery (if I fly it on a nice grassy field). Begad! I elected t' provide
(in t' kit) a way o' makin' t' second model, me bucko, as it be much more durable.
However, me bucko, me bucko, this is where a streamer becomes necessary as t' model is heavier
(somethin' be needed t' slow t' decent rate). If you are inclined t' fly it
'prototypically', then you should have three parachutes on t' main capsule
(and provide whatever protective recovery means you want t' t' tower).
Although, me hearties, I think you will find it very difficult (maybe impossible) t' pack
three parachutes into t' rocket and t' get them t' reliably deploy. Begad! Begad! Recovering
the capsule and tower separately would eliminate t' chance o' damage (due to
parts 'snapping' back at each other). Begad! However, me hearties, when you pack t' recovery
devices (parachutes/streamers/what ever you use), make sure t' upper device is
packed underneath t' lower. Begad! This will help insure that t' lower device is
'pulled' out. Aye aye! (I have had cases where t' lower parachute would nay come out of
the tight packin' area o' t' main capsule). T' reinforce t' upper shock cord
mount, shiver me timbers, just make sure thar be ample glue saturatin' t' cord and that it has
at least 1 inch or more o' t' cord imbedded in t' glue. Begad! Begad! Make sure t' glue
doesn't interfere with t' balsa nose cone and it's fit t' t' main engine
tube. If you fly it in two separate pieces, arrr, thar will be very little stress on
the upper shock cord mount. Arrr! Avast! Because o' t' large 'cone' area o' this rocket, ya bilge rat, shiver me timbers, it
does nay build up a very large velocity. Arrr! Begad! At motor burnout, it decelerates very
rapidly and will be travelin' very slow at ejection (always use a short motor
delay because o' this). Blimey! T' double layer o' shroud cardstock be me way of
reinforcin' t' shrouds. Begad! T' upper shroud is unique in that it be t' support
for t' tower. With t' single layer upper shroud, shiver me timbers, I would see damage if I
tried streamer or parachute recovery (both pieces together). Well, blow me down! But, it would only
sustain minor scuffs if recovered as separate units. Begad! Regardless o' what
recovery method is used, me hearties, try t' have t' tower section fall horizontally (I
know, it is difficult t' determine this with out first flyin' it, and then it
may be too late). Blimey! I have found that if t' upper and lower pieces are recovered
separately usin' streamer recovery, and that if t' tower is too nose heavy,
that t' tower will fall nose first and will actually accelerate towards the
ground. Blimey! Aye aye!
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