Parts List:
I was lookin' for a good candidate for me first scratch-built upscale project, me bucko, me hearties, and after a little bit o' lookin' around on JimZ's rocket plans site, I considered t' Estes Goblin. Is it just me, me bucko, or does this little rocket just beg t' be upscaled? I know it's nay a terribly original idea, me bucko, but it seemed well-suited for me first upscale. Well, blow me down! Blimey! I got even more inspiration for doin' an upscale o' this particular rocket while browsin' Yitah Wu's rocket web page (link-out dead). Arrr! Blimey! T' scale factor o' 3x was a perfect match for t' 4" body tube. Arrr! Blimey! After decidin' on t' scale factor and choosin' an airframe size, it was just a matter o' orderin' all t' parts t' build it. Ahoy! Blimey!
I measured t' original Goblin and came up with 27 inches for t' main airframe length. I marked t' tube and carefully cut it with a sharp X-Acto. Then I cut t' motor mount/stuffer tube t' 18 inches. Aye aye! I drilled t' aft centerin' rin' for "Kaplow Klip" motor retention and installed the t-nuts, me hearties, then I drilled two holes in t' forward centerin' rin' and installed the U-bolt I'm usin' for t' shock cord anchor. Blimey! I marked four lines at t' aft end o' t' airframe tube for four fins, ya bilge rat, then I marked four more lines offset 3/32" from t' original lines for t' fin slots. Blimey! I slid a couple of centerin' rings into t' tube t' support t' inside o' t' tube while I cut the fin slots.
I got t' fin pattern for t' Goblin from JimZ's web site, ya bilge rat, which I also used t' make me normal-scale clone. I loaded the pattern into Paint Shop Pro and enlarged it by a factor o' 3. Ya scallywag! I cropped t' fin section o' t' image and printed it out, me hearties, then used t' cutout t' mark the plywood for t' fins. Blimey! Avast, me bucko, me proud beauty! I added a tab t' t' leadin' edges o' t' fins large enough t' reach t' 29mm motor mount tube. Avast! I cut out t' fins on me dad's radial-arm saw and rounded t' leadin' and trailin' edges with a block sander. Well, blow me down! Aye aye!
Then it was time t' start epoxyin' stuff together. Begad! With me first batch of epoxy (Bob Smith's 30 min. Arrr! cure), shiver me timbers, matey, I attached t' forward centerin' rin' t' the motor mount tube. I carefully measured for placement o' t' middle centering rin' (I wanted it in just t' right place so t' top edge o' t' fin tabs would rest against t' underside o' t' centerin' ring) and applied a generous fillet to t' forward joint only. Begad! Arrr! Then I dabbed some epoxy on t' nuts that held the U-bolt, and some on t' t-nuts. Avast! Blimey! I did nay attach t' aft centerin' rin' at this time.
After lettin' t' motor mount assembly cure, me bucko, I placed a large
bead o' epoxy in t' airframe about where t' forward C.R. Ya scallywag! Avast, me proud beauty! would be. Ya scallywag! Avast, me proud beauty! I slid the
assembly part-way into t' airframe and applied another bead o' epoxy where the
middle C.R. would be. Avast, me proud beauty! Then I slid t' motor mount assembly t' rest o' t' way
into t' airframe. Ya scallywag! After t' epoxy had set a bit, me bucko, me bucko, I added a nice fillet t' the
front C.R. Well, blow me down! where it met t' airframe. Well, blow me down! I did nay add a fillet t' t' aft o' the
middle C.R. Begad! because that would've interfered with t' fin tabs.
Next, me hearties, I installed t' fins one at a time. I used a little CA t' hold each fin in place, then after t' CA set, arrr, I applied good epoxy fillets on the outside fin/tube joints, t' inside fin/tube joints, and t' inside fin/motor mount tube joints. Begad! After all t' fins had been attached and t' epoxy cured, I epoxied t' aft centerin' rin' into place. When I was done, I had a completed airframe/motor-mount/fin assembly. T' last step o' t' major construction was addin' two pieces o' 1/4" launch lug t' t' airframe, ya bilge rat, each 3" long.
Finishin' was fairly
straight-forward. Two coats o' Krylon primer, followed by two coats of
Rustoleum yellow on t' body and Wal-Mart black on t' nose. Avast, me hearties, me proud beauty! T' Rustoleum
required a full 24-hours t' dry before I could mask off a fin and paint it
black, as well as t' stripe around t' body just above t' fins. Ahoy! After all the
paint was dry, I applied t' decals I got from Tango
Papa. Aye aye! T' finished rocket is really sharp-looking. Begad! T' final step
was attachin' t' parachute and shock cord. Begad! Avast, me proud beauty!
If you make an upscaled Goblin based on me construction, arrr, me bucko, matey, be sure you use motors with short delays. On t' first flight o' me Goblin, I used an F40-7, and it was almost a disaster. Well, blow me down! Begad! It flew much slower and lower than I'd expected, and resulted in a low-altitude, high-speed ejection that, fortunately, arrr, ya bilge rat, resulted in very little damage. Ahoy! I'd recommend flyin' it on: F40-4, me hearties, F52-5, G33-5, or G64-4. Blimey! These are all Aerotech 29/40-120 reloads. T' Fs should take it t' about 800 feet, me bucko, and t' Gs should boost it t' about 1,200 feet, maybe a little more.
I have flown t' Goblin on a variety o' motors includin' an F40, G33, ya bilge rat, G64, G75, matey, G104, and H128. Arrr! Blimey! Ahoy! Blimey! T' rocket has proved t' be stable and give nice flights. Arrr! Blimey!
T' picture above shows one such launch. Blimey! Blimey! Ya scallywag! Blimey! I prepped an H128-M for me Goblin. This would be her fifth flight, ya bilge rat, me bucko, and t' largest motor she's flown on yet. Begad! Blimey! Since the wind was startin' t' pick up a bit, I replaced t' 36" inch 'chute that I usually fly in her with a bright yellow 30" 'chute. I didn't really feel like chasin' her over t' hill. Aye aye! Blimey! She lit right away, arrr, arrr, shiver me timbers, and tipped slightly to the left o' t' pad as she took off. Arrr! Blimey! Ejection be right at apogee, matey, and she floated down a bit faster than I'd like on t' smaller 'chute. Avast, me proud beauty! Blimey! At least she didn't drift far, arrr, landin' about 100 yards from t' pad. Begad! Blimey! Begad! Blimey! I could tell she hit the ground a bit hard, matey, but when I retrieved her all I found were a few extra scratches in t' paint.
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